Gate Valves - Bolted Bonnet

Gate Valve

BOLTED BONNET

Nom. Size Range

DN 50 - DN 600

Nom. Pressure Range

PN 10 - PN 25

Temperature Range

-200 °C - +550 °C

Sealing

Gland Packing

key facts

  • Outside Screw
  • Non Rising Handwheel
  • Double Disc Type
  • Integral Seat

DESIGN

  • Outside Screw
  • Rising Spindle
  • Non Rising Handwheel
  • Gland Packing
  • Backseat
  • Flanged
  • Integral Seat
  • Double Disc

OPTIONS

  • Position Indicator
  • Balanced Plug
  • Live Loaded Packing System
  • Extended Bonnet
  • Butt Weld Ends
  • Bypass

ADDITIONAL EQUIPMENT

  • Electric Actuator
  • Gearbox
  • Handwheel- and Remote Control
  • Chain Wheel
  • Pneumatic and Hydraulic Cylinder

MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • 1.0619
  • 1.5419
  • 1.7357
  • 1.7363
  • Other materials on request

Nom. Size Range

DN 50 - DN 600

Nom. Pressure Range

PN 10 - PN 25

Temperature Range

-200 °C - +550 °C

Sealing

Gland Packing

key facts

  • Outside Screw
  • Non Rising Handwheel
  • Flexible Wedge
  • Integral Seat

DESIGN

  • Outside Screw
  • Rising Spindle
  • Non Rising Handwheel
  • Gland Packing
  • Backseat
  • Flanged
  • Integral Seat
  • Flexible Wedge

OPTIONS

  • Position Indicator
  • Balanced Plug
  • Live Loaded Packing System
  • Extended Bonnet
  • Butt Weld Ends
  • Bypass

ADDITIONAL EQUIPMENT

  • Electric Actuator
  • Gearbox
  • Handwheel- and Remote Control
  • Chain Wheel
  • Pneumatic and Hydraulic Cylinder

MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • 1.0619
  • 1.5419
  • 1.7357
  • 1.7363
  • Other materials on request

Nom. Size Range

DN 50 - DN 600

Nom. Pressure Range

PN 40 - PN 160

Temperature Range

-200 °C - +550 °C

Sealing

Gland Packing

key facts

  • Outside Screw
  • Non Rising Handwheel
  • Double Disc Type
  • Integral Seat

DESIGN

  • Outside Screw
  • Rising Spindle
  • Non Rising Handwheel
  • Gland Packing
  • Backseat
  • Integral Seat
  • Flanged
  • Double Disc

OPTIONS

  • Position Indicator
  • Balanced Plug
  • Live Loaded Packing System
  • Extended Bonnet
  • Butt Weld Ends
  • Bypass

ADDITIONAL EQUIPMENT

  • Electric Actuator
  • Gearbox
  • Handwheel- and Remote Control
  • Chain Wheel
  • Pneumatic and Hydraulic Cylinder

MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • 1.0619
  • 1.5419
  • 1.7357
  • 1.7363
  • Other materials on request

Nom. Size Range

DN 50 - DN 600

Nom. Pressure Range

PN 40 - PN 160

Temperature Range

-200 °C - +550 °C

Sealing

Gland Packing

key facts

  • Outside Screw
  • Non Rising Handwheel
  • Flexible Wedge
  • Integral Seat

DESIGN

  • Outside Screw
  • Rising Spindle
  • Non Rising Handwheel
  • Gland Packing
  • Backseat
  • Integral Seat
  • Flanged
  • Flexible Wedge

OPTIONS

  • Position Indicator
  • Balanced Plug
  • Live Loaded Packing System
  • Extended Bonnet
  • Butt Weld Ends
  • Bypass

ADDITIONAL EQUIPMENT

  • Electric Actuator
  • Gearbox
  • Handwheel- and Remote Control
  • Chain Wheel
  • Pneumatic and Hydraulic Cylinder

MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • 1.0619
  • 1.5419
  • 1.7357
  • 1.7363
  • Other materials on request

Nom. Size Range

DN 50 - DN 150
DN 200 - DN 300

DN 400 - DN 500
DN 600

Nom. Pressure Range

PN 10
PN 6
PN 4
PN 2,5

Temperature Range

-200 °C - +300 °C

Obturator

Double Disc

key facts

  • Double Disc, metal seated
  • Outside Screw
  • Non Rising Handwheel

DESIGN

  • Body of Cast Materials
  • Bolted Bonnet
  • Outside Screw
  • Gland Packing
  • Backseat
  • Non Rising Handwheel
  • Integral Seat
  • Flanged

OPTIONS

  • Position Indicator
  • Live Loaded Packing System
  • Extended Bonnet

ADDITIONAL EQUIPMENT

  • Chain Wheel
  • Gearbox
  • Electric Actuator
  • Pneumatic Actuator
  • Limit Switching
  • Extended Stem

MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • Other materials on request

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High Pressure Globe Valves

Globe Valves

Pressure Seal Type

Nom. Size Range

DN 80 - DN 300 / 3“- 12“

Pressure Range

up to 600 bar

Temperature Range

up to +650 °C / +1,202 °F

Sealing

Parabolic Disc

key facts

  • Forged Steel
  • Pressure Seal Type
  • Outside Screw & Yoke
  • Non Rising Handwheel / Rising Spindle
  • Parabolic Disc

DESIGN

  • Forged Steel
  • Pressure Seal Bonnet
  • Outside Screw & Yoke
  • Non Rising Handwheel / Rising Spindle
  • Parabolic Disc
  • Standard Yoke prepared for mounting of electric actuator ISO 5210
  • Mechanical Position Indicator

OPTIONS

  • Flanged Ends
  • Pup Pieces
  • Angle Type
  • Stop-Check Valve
  • Bypass
  • Limit Switches / Positioner
  • Locking Device
  • Live Loaded Packing System

STANDARD MATERIALS

Materials EN Materials ASTM
1.0640 P250GH A105
1.5415 16Mo3
1.7335 13CrMo4-5 A182 F11 / F12
1.7380 10CrMo9-10 A182 F22
1.4903 X10CrMoVNb9-1 A182 F91


GOV/H

gov/h

Multi-stage centrifugal pump
with Mechanical Seal

Flow Rate

max. 300 m³/h

Delivery Head

max. 2.200 m L.C.

 

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. 250 PN

key facts

  • Design according to DIN EN ISO 5199
  • Modular System
  • Shaft Seal Packing; Single or Double Mechanical Seal (also available as a Cartridge Unit)
  • Heating for Casing and Casing Cover available
  • Mechanical Seal-Cover available
  • Design based on API 610 available on Request

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Impeller Arrangement in Series; Max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Shaft Sealing Space for Installation of Mechanical Seals according to DIN EN 12756 or Stuffing Box Packings
  • Heating for Casing and Casing Cover available
  • Mechanical Seal-Cover available
  • Bearing Bracket with Oil-Lubricated Anti Friction Bearings

OPERATING RANGE

 
Flow Rate Q 300 m³/h
Delivery Head H max. 2.200 m
Temperature Range t -120 °C to +350 °C
Pressure Rating p max. PN 250

Special configurations available up to PN 400. Higher outputs available.

TYPICAL APPLICATION

  • Liquid Gases
  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids

CUSTOM MATERIALS

 
Pump casing: 1.4408 or 1.0619
Impeller: 1.4408
Casing cover: 1.4571
Shaft: 1.4462
Shaft Sheath: 1.4571
Bearing lantern: 1.0619
Bearing carrier: 0.7043
Shaft seal: Acc. to product and/or customer specifications

Further materials upon request.

IDENTIFICATION CODE:

 
Bearing carrier Realization Comments
NOV Standard Oiled, with deep Groove Ball Bearing

Flow Rate

max. 540 m³/h

Delivery Head

max. 1.300 m

Temperature Range

-40 °C to + 180 °C

Pressure Rating

max. 100 PN

key facts

  • Design according to DIN EN ISO 5199
  • Modular System
  • Shaft Seal Packing; Single or Double Mechanical Seal (also available as a Cartridge Unit)
  • Heating for Casing and Casing Cover available
  • Mechanical Seal-Cover available
  • Impellers in Pairs or Back-to-Back; max. 6 Stages
  • Design based on API 610 available on Request

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Impeller Arrangement in Pairs or back-to-back
  • Max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Shaft Mounted on Roller Bearings Bilaterally Outside the Casing. Alternatively, the Shaft can be Mounted in Fluid-Packed Internal Bearings on the Suction Side
  • Shaft Sealed via a Face Seal and Gland Packing

OPERATING RANGE

 
Flow Rate Q 540 m³/h
Delivery Head H max. 1.300 m
Temperature Range t -40 °C to +180 °C
Pressure Rating p max. PN 100

Special configurations available up to PN 400. Higher outputs available.

TYPICAL APPLICATION

  • Liquid Gases
  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids

CUSTOM MATERIALS

 
Pump casing: 1.4408 or 1.0619
Impeller: 1.4408
Casing cover: 1.4571
Shaft: 1.4462
Shaft Sheath: 1.4571
Bearing lantern: 1.0619
Bearing carrier: 0.7043
Shaft seal: Acc. to product and/or customer specifications

Further materials upon request.

IDENTIFICATION CODE:

 
Bearing carrier Realization Comments
NOV Standard Oiled, with deep Groove Ball Bearing

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H1) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

Inducers are often used in cases where the installation’s NPSH values are extremely low. Inducers substantially reduce pump NPSH throughout the installation without altering pump characteristics. Inducer J can be retrofitted on existing pumps, in most cases with only a minimum amount of pump modification.

NACHSETZZEICHEN (AUSFÜHRUNGEN):

 
H1 heated pump casing
H2 jacketed bearing lantern
J inducer


Globe Valves - Bolted Bonnet

Globe Valves

Bolted Bonnet
DIN/EN

Nom. Size Range

DN 15 - DN 300

Pressure Rating

PN 10 - PN 160

Temperature Range

-200 °C - +550 °C

Sealing

Gland Packing

key facts

  • Bolted Bonnet
  • Outside Screw
  • Gland Packing
  • Rising Handwheel

DESIGN

  • T-Pattern
  • Bolted Bonnet
  • Outside Screw
  • Gland Packing
  • Rising Handwheel
  • Integral Seat
  • Flanged

OPTIONS

  • Position Indicator
  • Pressure Balancing Disc
  • Live Loaded Packing System
  • Extended Bonnet
  • Soft Sealed Disc
  • Conical Disc
  • Throttle Disc

ADDITIONAL EQUIPMENT

  • Electric Actuator
  • Limit Switching
  • Chain Wheel
  • Pneumatic Actuator
  • Extended Stem
  • Gearbox

STANDARD MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • 1.0619
  • 1.5419
  • 1.7357
  • 1.7363
  • Other materials on request

Nom. Size Range

DN 15 - DN 200

Pressure Rating

PN 10 - PN 160

Temperature Range

-200 °C - +550 °C

Sealing

Gland Packing

key facts

  • Bolted Bonnet
  • Outside Screw
  • Gland Packing
  • Rising Handwheel

DESIGN

  • Y-Pattern
  • Bolted Bonnet
  • Outside Screw
  • Gland Packing
  • Rising Handwheel
  • Integral Seat
  • Flanged

OPTIONS

  • Position Indicator
  • Pressure Balancing Disc
  • Live Loaded Packing System
  • Extended Bonnet
  • Soft Sealed Disc
  • Conical Disc
  • Throttle Disc

ADDITIONAL EQUIPMENT

  • Electric Actuator
  • Limit Switching
  • Chain Wheel
  • Extended Stem
  • Pneumatic Actuator
  • Gearbox

STANDARD MATERIALS

  • 1.4308
  • 1.4552
  • 1.4408
  • 1.4581
  • 1.0619
  • 1.5419
  • 1.7357
  • 1.7363
  • Other materials on request


Gate Valves - Pressure Seal Type

Gate Valves

Pressure Seal Type

Nom. Size Range

DN 80 - DN 600 / 3“- 24“

Pressure Range

up to 600 bar

Temperature Range

up to +650 °C / +1,202 °F

Obturator

Double Disc Type (hardfaced)

key facts

  • Forged Steel
  • Pressure Seal Type
  • Outside Screw & Yoke
  • Non Rising Handwheel / Rising Spindle
  • Sealing: Double Disc Type (hardfaced)

DESIGN

  • Forged Steel
  • Pressure Seal Bonnet
  • Outside Screw & Yoke
  • Non Rising Handwheel / Rising Spindle
  • Double Disc Type (hardfaced)
  • Larger Seat / Disc contact area in comparison to API Standard
  • Standard Yoke prepared for mounting of electric actuator ISO 5210
  • Mechanical Position Indicator

OPTIONS

    • Flanged Ends
    • Pup Pieces
    • Overpressure Protection Devices
    • Pressure Relief Hole in Seat
    • Pressure Relief Hole in Wedge
    • Pressure Relief Valve
    • Bypass
    • Limit Switching
    • Locking Device
    • Live Loaded Packing System

STANDARD MATERIALS

Materials EN Materials ASTM
1.0640 P250GH A105
1.5415 16Mo3
1.7335 13CrMo4-5 A182 F11 / F12
1.7380 10CrMo9-10 A182 F22
1.4903 X10CrMoVNb9-1 A182 F91


SLM SV

slm sv

side channel pump with magnet drive

Flow Rate

max. 42 m³/h

Delivery Head

max. 470 m L.C.

Temperature Range

-120 °C to +250 °C

Pressure Rating

max. PN 400

KEY FACTS

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Barrel Design Version with only two static Seals
  • Impeller Arrangement in Series; max. 8 Stages
  • Self-Priming; First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Side-Channel Centrifugal Pump in Process Design
  • Self-Priming
  • Impeller Arrangement in Series; max. 8 Stages
  • Barrel Design Housing with just Two Static Seals
  • Gas Handling
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
  • Easy to Maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

FLOW RATE Q 42 m³/h
DELIVERY HEAD H max. 470 m L.C.
TEMPERATURE t -120 °C to +250 °C
PRESSURE RATING p max. PN 400

Higher flow rates upon request.

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Solvents
  • Liquid Gases
  • Refrigerants

CUSTOM MATERIALS

 
Casing elements: 315 SS
Impeller/Paddle wheels: 316 SS
Containment shell: 316 Ti/Hastelloy C4
Magnet carrier: 316 Ti
Radial journal bearings: Silicon Carbide
Intermediate lantern: Nodular Iron
Bearing carrier: Ductile Iron

Further materials upon request.

Flow Rate

max. 42 m³/h

Delivery Head

max. 470 m

Temperature Range

-120 °C to +300 °C

Pressure Rating

max. PN 400

key facts

  • No Alignment between Pump and Motor
  • No Coupling and Coupling Guard
  • No Ball Bearings
    • Pump does not require scheduled Maintenance
    • No Oil Lubrication necessary
    • Lower noise level
  • High Stiffness of the Pump Shaft because of small overhung compared to Pumps with Shaft Seals
  • Use of standard high efficient IEC and NEMA Motors contrary to canned Motors
    • Better availability with standard Motors
    • Maintenance of Motors is standardized and can be done by the customer on site
  • Base Plates for Close-Coupled Design do not need to be rigid acc. to API 685 – 7.3

DESIGN

  • Process oriented design
  • Self-priming
  • Barrel design
  • 1 - 8 stages
  • Only 2 static seals
  • Magnet drive
  • Leakproof
  • Horizontally mounted
  • Modulares Baukastensystem
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings

OPERATING RANGE

 
Flow Rate Q= 42 m³/h
Delivery Head H= max. 470 m
Temperature Range t= -120 °C bis +300 °C
Pressure Rating p= max. PN 400

Higher flow rates upon request

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Solvents
  • Liquid Gases
  • Refrigerants

CUSTOM MATERIALS

 
Gehäuseteile: 1.4408
Laufrad/Flügelräder: 1.4408
Spalttopf: 1.4571/2.4610
Magnetträger: 1.4571
Gleitlagerung: Siliciumcarbid
Zwischenlaterne: 1.0619

Further materials upon request

NACHSETZZEICHEN (AUSFÜHRUNGEN):

Z,C Spalttopf aus Zirkonoxid (Z); Spalttopf kunststoffausgekleidet CFK (C)DDoppelschaliger Spalttopf
 
H1 heated pump casing
H2 jacketed bearing lantern
S thermal barrier without secondary seal
W thermal barrier with secondary seal

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H5) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

The thermal barrier acts as a structural element between the bearing carrier (in the bearing carrier model) or drive motor (in the close coupled model), whereas the hydraulic system allows for heat transfer. This reduces ball bearing temperatures in the gearing when hot liquids are being transported. A radial shaft sealing ring can also be integrated into the thermal barrier for purposes of sealing the magnet driver. The sealing ring acts as a secondary seal that prevents the product from leaking into the environment through a leak in the isolation shell. In order for this secondary seal to be used, the magnet driver chamber must be monitored so that leaks can be detected in good time.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.


SLM DSP-2C

slm dsp-2c

Single volute twin screw pump with magnet drive

Flow Rate

max. 1.800 m³/h

Differential Pressure

max. 40 bar

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. PN 400

KEY FACTS

  • According to API 676, 3rd Edition
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • Cartridge Design
  • Modular Construction (Multi-Part-Casing)
  • Adaptive Feet with Centerline Mounting

DESIGN

  • Single Volute Twin Screw Pump in Process or in Tank Farm Design
  • Axial Split Modular Casing
  • Pressure Limiting Valve using Klaus Union Valve Series Internals
  • Centerline Mounting
  • Permanent Magnet Drive
  • Easy to maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Magnet Drive acc. API 685 available
  • High Viscosity optimized design available
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; optional: Close-coupled design (SLM DSP-2CB)
  • Spare parts of magnetic coupling and bearing brackets are interchangeable with centrifugal pump series

OPERATING RANGE

 
Performance Range
Flow Rate Q= max. 1.800 m³/h
Differential Pressure P= max. 40 bar
Viscosity max. 100.000 mm²/s (cSt)

Higher Flow Rates upon Request

 
Pressure Ratings
Standard Construction PN 25 at +120 °C
Temperature Range t= -120 °C to +350 °C
Pressure Rating P= max. PN 400

Higher Pressure Ratings upon Request

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Bitumen / Asphalt
  • Tar
  • Fuel Oils (Light and Heavy)
  • Polymers
  • Aggressive, Explosive and Toxic Liquids
  • Liquids Containing Solids
  • High-Viscosity Liquids

CUSTOM MATERIALS

 
Pump Casing Cast Carbon Steel; Cast Stainless Steel; Duplex Stainless Steel; Super Duplex Stainless Steel
Liner Cast Carbon Steel; Cast Stainless Steel; Duplex Stainless Steel; Super Duplex Stainless Steel; Wear Resistant Coating
Rotors Carbon Steel, nitrated; Martensitic Stainless Steel, nitrated; Stainless Steel, hardened; Duplex Stainless Steell, hardened; Wear Resistant Coating
Containment Shell Hastelloy C; Titanium; Alloy 718; Zirkonium Oxide

Upon Request, Klaus Union Screw Pumps, Series SLM DSP-2C, can be supplied also in Hastelloy, Inconel, other High Nickel Alloys or Titanium.

DESIGN VARIANTS

A heat jacket (H3) around the bearing lantern causes a heating of the magnet drive.

The pumps are outfitted with a foot heating (H4) and/or a heat jacket in the bearing lantern (H2). Both can be realized either separately or in conjunction with a bypass line. Both heating systems are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C in the standard construction. They can also be used for cooling.

The thermal barrier acts as a structural element between the bearing carrier (in the bearing carrier model) or drive motor (in the close coupled model), whereas the hydraulic system allows for heat transfer. This reduces ball bearing temperatures in the gearing when hot liquids are being transported. A radial shaft sealing ring can also be integrated into the thermal barrier for purposes of sealing the magnet driver. The sealing ring acts as a secondary seal that prevents the product from leaking into the environment through a leak in the isolation shell. In order for this secondary seal to be used, the magnet driver chamber must be monitored so that leaks can be detected in good time.

When solids-containing liquids are being transported, the internal filter prevents inadmissibly large particles from entering the flow channels, and from there the magnetic coupling and internal bearings.

This isolation shell generates no Eddy Current losses in the magnet drive. This isolation shell offers maximum pump effi ciency and is particularly benefi cial where heat input into the pumped liquid is to be avoided.

The plastic isolation shell consists of two separate components â?? a carbon fi bre reinforced outer shell, and an inner PTFE liner. The shell eliminates Eddy Current losses and is used to maximise the pumpâ??s over-all efficiency, or when a temperature rise of the internal flush flow must be avoided.

These external connections allow for external flushing, feeding and/or venting. Connection E1 is used in situations where a continuous feed into the magnet drive is desired. Connection E2 is used suitable for short-term flushing, or for external venting of the magnetic coupling.

The self-cleaning discharge fi lter is used for applications where liquids with a moderate percentage of solids are handled. The flush flow is picked up externally from the discharge filter and re-introduced into the magnet coupling. The internal flush flow ports are closed.

This construction type is used for applications where liquids with a high percentage of solids are handled. The casing cover is equipped with two external connections for feeding and draining of the isolation shell area. The specially designed journal bearings prevent any solids within the pumped liquid from entering the magnet drive.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.

The secondary sealing consists of a highperformance radial shaft seal ring, which ensures that there is no immediate leakage of the liquid to the atmosphere in the drive shaft area in the event of an isolation shell failure.


SLM AP

slm ap

single-stage centrifugal pump with magnet drive

Flow Rate

max. 3.500 m³/h

Delivery Head

max. 220 m L.C.

Temperature Range

-120 °C to +450 °C

Pressure Rating

max. PN 400

KEY FACTS

  • Design according to API 685 2nd Edition
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell

DESIGN

  • Single-Stage Centrifugal Pump in Process  Oriented Design
  • Synchronous Permanent Magnet Drive
  • Easy to Maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Bearing Bracket with Oil-Lubricated Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 3.500 m³/h
Delivery Head H max. 220 m L.C.
Temperature Range t -120 °C to +450 °C
Pressure Rating p max. PN 400

Special constructions and higher outputs are available

TYPICAL APPLICATION

  • Hydrocarbons
  • Liquid Gases
  • Aggressive, Explosive, Toxic and Malodorous Liquids
  • Valuable Liquids
  • Heat Transfer Liquids
  • Coolants
  • Acids
  • Lyes

CUSTOM MATERIALS

 
Component A-8 S-8
Pump casing 316 austenite Cast steel
Impeller 316 austenite 316 austenite
Containment shell Hastelloy C Hastelloy C
Pump shaft 316 austenite 316 austenite / C-steel
Intermediate lantern / Bearing carrier Cast steel Cast steel
Drive shaft C-steel C-steel

Further materials such as the following are available: H-2 (Hastelloy C), A-9 (Alloy-20), T-1 (Titanium), D-1 (Duplex).

Flow Rate

max. 3.500 m³/h

Delivery Head

max. 220 m

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. PN 400

key facts

  • No Alignment between Pump and Motor
  • No Coupling and Coupling Guard
  • No Ball Bearings
    • Pump does not require scheduled Maintenance
    • No Oil Lubrication necessary
    • Lower noise level
  • High Stiffness of the Pump Shaft because of small overhung compared to Pumps with Shaft Seals
  • Use of standard high efficient IEC and NEMA Motors contrary to canned Motors
    • Better availability with standard Motors
    • Maintenance of Motors is standardized and can be done by the customer on site
  • Base Plates for Close-Coupled Design do not need to be rigid acc. to API 685 – 7.3

DESIGN

  • Process oriented design
  • Magnet drive
  • Leakproof
  • Horizontally mounted
  • Modular Design
  • Center mounting bracket
  • Oiled ball bearing
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings

OPERATING RANGE

 
Flow Rate Q= 3.500 m³/h
Delivery Head H= max. 220 m
Temperature Range t= -120 °C to +350 °C
Pressure Rating p= max. PN 400

Special constructions and higher outputs are available

TYPICAL APPLICATION

  • Hydrocarbons
  • Liquid Petroleum Gases
  • Aggressive, Explosive and Toxic Liquids (LPG)
  • Heat Transfer Liquids
  • Coolants
  • Acids
  • Lyes

CUSTOM MATERIALS

 
Component A-8 S-8
Pump casing 316 austenite Cast steel
Impeller 316 austenite 316 austenite
Containment Shell Hastelloy C Hastelloy C
Pump shaft 316 austenite 316 austenite / C-steel
Bearing lantern/bearing carrier Cast steel Cast steel
Drive shaft C-steel C-steel

Further materials such as the following are available: H-2 (Hastelloy C), A-9 (alloy-20), T-1 (titanium), D-1 (duplex).

NACHSETZZEICHEN (AUSFÜHRUNGEN):

H1 beheiztes Pumpengehäuse
H2 beheizte Zwischenlaterne
F Innenfilter
E1 externe Einspeisung, interne Teilstrombohrungen verschlossen
E2 externe Spülung / Entlüftung, interne Teilstrombohrungen offen
E1F externer Teilstrom mit Hauptstromfilter nach DGRL
D Doppelschaliger Spalttopf
J Inducer

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H1) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

When solids-containing liquids are being transported, the internal filter prevents inadmissibly large particles from entering the flow channels, and from there the magnetic coupling and internal bearings.

These external connections allow for external flushing, feeding and/or venting. Connection E1 is used in situations where a continuous feed into the magnet drive is desired. Connection E2 is used suitable for short-term flushing, or for external venting of the magnetic coupling.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.

Inducers are often used in cases where the installation’s NPSH values are extremely low. Inducers substantially reduce pump NPSH throughout the installation without altering pump characteristics. Inducer J can be retrofitted on existing pumps, in most cases with only a minimum amount of pump modification.


SLM GV/HV

slm gv/hv

Multi-stage centrifugal pump with Magnet Drive

Flow Rate

max. 300 m³/h

Delivery Head

max. 2.200 m L.C.

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. PN 250

key facts

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Barrel Design Version without Variable Seal
  • Impeller Arrangement in Series; max. 15 Stages
  • First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Barrel Design Housing with just Two Baskets
  • Impeller Arrangement in Series; max. 15 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
  • Easy to Maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Centerline Support
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 300 m³/h
Delivery Head H max. 2.200 m L.C.
Temperature Range t -120 °C to +350 °C
Pressure Rating p max. PN 250

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive, Toxic an Malodorous Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 or 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Radial journal bearings: Silicon Carbide
  • Intermediate lantern: 1.0619
  • Bearing carrier: 0.7043
  • Further materials upon request.

Flow Rate

max. 360 m³/h

Delivery Head

max. 580 m

Temperature Range

-40 °C to +250 °C

Pressure Rating

max. PN 63

KEY FACTS

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Tension Rod Version with Variable Seal
  • Impeller Arrangement in Series; max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Tension Rod Design with Variable Seal
  • Impeller Arrangement in Series; max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
    • Easy to Maintain
    • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Centerline Support
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 350 m³/h
Delivery Head H max. 700 m
Temperature Range t -120 °C to +350 °C
Pressure Rating p max. PN 200

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive and Toxic Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 or 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Radial journal bearings: Silicon Carbide
  • Intermediate lantern: 1.0619
  • Bearing carrier: 0.7043
  • Further materials upon request

Flow Rate

max. 540 m³/h

Delivery Head

max. 1.300 m

Temperature Range

-40 °C to +180 °C

Pressure Rating

max. PN 100

KEY FACTS

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Impellers in Pairs or back-to-back; max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Impeller Arrangement in Pairs or back-to-back
  • Max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
    • Easy to Maintain
    • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Centerline Support
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 540 m³/h
Delivery Head H max. 1.300 m
Temperature Range t -40 °C to +180 °C
Pressure Rating p max. PN 100

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive and Toxic Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 or 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Radial journal bearings: Silicon Carbide
  • Intermediate lantern: 1.0619
  • Bearing carrier: 0.7043
  • Further materials upon request

Flow Rate

max. 350 m³/h

Delivery Head

max. 700 m

Temperature Range

-120 °C to +300 °C

Pressure Rating

max. PN 200

key facts

  • No Alignment between Pump and Motor
  • No Coupling and Coupling Guard
  • No Ball Bearings
    • Pump does not require scheduled Maintenance
    • No Oil Lubrication necessary
    • Lower noise level
  • High Stiffness of the Pump Shaft because of small overhung compared to Pumps with Shaft Seals
  • Use of standard high efficient IEC and NEMA Motors contrary to canned Motors
    • Better availability with standard Motors
    • Maintenance of Motors is standardized and can be done by the customer on site
  • Base Plates for Close-Coupled Design do not need to be rigid acc. to API 685 – 7.3

DESIGN

  • Process oriented design
  • Barrel design model (no variable seal)
  • only 2 static seals
  • 2-6 stages
  • Magnet drive
  • Leakproof
  • Horizontally mounted
  • Modular System
  • Jacketed bearing lantern
  • Barrel casing heated
  • Heating connection
  • Oiled ball bearing
  • Thermal barrier
  • Secondary seal

OPERATING RANGE

 
Flow Rate Q 350 m³/h
Delivery Head H max. 700 m
Temperature Range t -120 °C bis +300 °C
Pressure Rating p max. PN 200

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive and Toxic Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 oder 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Journal bearings: Siliciumcarbid
  • Intermediate lantern 1.0619
  • Bearing carrier 0.7043
  • Other materials available

NACHSETZZEICHEN (AUSFÜHRUNGEN):

 
H1 heated pump casing
H2 jacketed bearing lantern
S thermal barrier without secondary seal
W thermal barrier with secondary seal
F internal filter
E1 external feeding, internal secondary-flow boring non-enclosed
E2 external flushing and vening; internal secondary-flow non-enclosed
E1F external secondary flow with main flow filter  per DGRL
J inducer

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H1) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

When solids-containing liquids are being transported, the internal filter prevents inadmissibly large particles from entering the flow channels, and from there the magnetic coupling and internal bearings.

These external connections allow for external flushing, feeding and/or venting. Connection E1 is used in situations where a continuous feed into the magnet drive is desired. Connection E2 is used suitable for short-term flushing, or for external venting of the magnetic coupling.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.

Inducers are often used in cases where the installation’s NPSH values are extremely low. Inducers substantially reduce pump NPSH throughout the installation without altering pump characteristics. Inducer J can be retrofitted on existing pumps, in most cases with only a minimum amount of pump modification.


DSP-4CL

dsp-4cl

Double Volute Twin Screw Pump with Shaft Seal

Flow Rate

max. 5.000 m³/h

Differential Pressure

max. 100 bar

Temperature Range

-120 °C to +350 °C

Viscosity

max. 100.000 mPas

KEY FACTS

  • Design according to API 676, 3rd Edition
  • Maintenance-friendly „PLUG & PUMP“ Cartridge Design
  • Dry-Run-Capable with double-acting Seals
  • Suitable for nearly every Liquids, incl. Multiphase Fluids and Polymers

DESIGN

  • Wide Application Range
  • Variable Rotor Designs
  • 'Plug & Pump'-Cartridge Design
  • Torque Transmission between the Drive Screw and the Idler Screw by Herringbone Gears
  • Rotors made from Single Piece Bar Stock
  • High Efficiency Execution
  • Low-Pulsation Design
  • Low-NPSHR Design
  • Clearances Designed to be contact free over the Complete Permissible Operating Range
  • Seal Options with Corresponding Flushing Plans Available

OPERATING RANGE

 
Performance Range
Flow Rate Q= max. 5.000 m³/h (22.000 GPM)
Differential Pressure P= max. 100 bar
Viscosity max. 100.000 mm²/s (cSt)
Temperature Range max. +350 °C
 

Higher Flow Rates upon Request

TYPICAL APPLICATION

  • Viscous Liquids Containing Considerable Amount of Solids
  • Lube, Crude or Fuel Oils
  • Bitumen
  • Tar
  • Asphalt
  • Fats
  • Resins
  • Residues
  • Multiphase Products Containing Liquids, Gas and Solids

CUSTOM MATERIALS

 
Pump casing 1.0619 / 1.4408 / 1.4470 / 1.4469
Casing cover 1.0425 / 1.4571 / 1.4462 / 1.4501
Screws 1.7227 / 1.4542 / 1.4571 / 1.4462 / 1.4501
Shaft seal Depending on the operating conditions

Upon Request, Klaus Union Twin Screw Pumps, Series DSP, can be offered in Special Construction Materials matching the Particular Application.

DESIGN VARIANTS

The pumps are outfitted with a foot heating (H4). This can be realized either separately or in conjunction with a bypass line. The heating system is rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C in the standard construction. It can also be used for cooling.

The thermal barrier (W) reduces ball bearing temperatures in the gearing when hot liquids are being transported.