Vertical Inline Pumps

VERTICAL INLINE PUMP

in close-coupled design

Flow Rate

max. 900 m³/h

 

Delivery Head

max. 220 m L.C.

 

Temperature Range

-120 °C bis +350 °C

 

Pressure Rating

PN 40 bei 120 °C

 

KEY FACTS

  • Design following DIN EN ISO 15783, ASME B73.3M or API 685
  • Synchronous permanent magnet drive
  • No dynamic seals, separation of liquid chamber and atmosphere by means of isolation shellf
  • Secondary Control  / Control System by Standard Backup Seal (Optional) acc. API 685

DESIGN

  • Vertical inline centrifugal pump, close-coupled design (OH3-CC)e
  • Hydraulic performance and dimensions following DIN EN ISO 2858 & 15783 / ASME B73.3
  • Permanent & synchronous magnet drive
  • Maintenance-free
  • Separation of liquid chamber and atmosphere by means of containment shell
  • Pressurized partial flush flow (cooling of eddy current
    losses / lubrication of journal bearings)
  • Rub zones as per standard for increased safety

Optional:

  • Secondary Control / Control System by Standard Backup Seal acc. API 685
  • Thermal Barrier
  • RTZ Design with reduced flush flow provides an additional safety feature against dry run conditions

PERFORMANCE RANGE

Flow Rate Q 900 m³/h
Delivery Head H up to 220 m L.C.
Temperature Range t -120 °C up to +350 °C
Pressure Rating p PN 40 at 120 °C

Special constructions and higher outputs available

TYPICAL APPLICATIONS

  • Acids
  • Lyes
  • Hydrocarbons
  • Heat transfer liquids
  • Coolants
  • Liquid petroleum gases (LPG)
  • Aggressive, explosive, toxic and malodorous liquids
  • Valuable liquids
  • Liquids containing solids

MATERIALS

Component S-8l A-8 D-1 H2
Pump Casing Carbon Steel 316 Austenite Duplex Hastelloy C4
Impeller 316 Austenite 316 Austenite Duplex Hastelloy C4
Wetted Parts 316 Austenite 316 Austenite Duplex Hastelloy C4
Shaft 316 Austenite 316 Austenite Duplex Hastelloy C4
Intermediate Lantern / Bearing Support Carbon Steel Carbon Steel Carbon Steel Carbon Steel

Other materials upon request, such as A9, H1, T1


Case Studies

CASE STUDIES

REPLACEMENT OF A MECHANICALLY SEALED HIGH-SPEED PUMP (INTEGRAL GEAR)

Multi-stage centrifugal pump in close-coupled design with magnet drive / crude benzene / transfer

DOWNLOAD

SINGLE-STAGE CENTRIFUGAL PUMP FOR A TRUCK UNLOADING APPLICATION

Dry run capable centrifugal pump in close-coupled design with magnet drive / nitric acid / truck unloading

DOWNLOAD

VERTICAL INLINE PUMP IN A BENZENE DRYING COLUMN

Vertical inline centrifugal pump with magnet drive / benzene / benzene drying column

DOWNLOAD

AVOIDING ANY PRODUCT CONTAMINATION

Twin screw pump with magnet drive / MDI / truck unloading

DOWNLOAD

CENTRIFUGAL PUMP WITH MAGNET DRIVE IN A GAS CONDENSATE APPLICATION

Centrifugal pump with magnet drive / gas condensate / transfer

DOWNLOAD

IMPROVING PUMP AVAILABILITY AND REDUCING OPEX

Twin screw pump with magnet drive / bitumen / circulation, transfer and loading

DOWNLOAD

Testing

TESTING

WIDE RANGE

Customers expect the highest quality from our pumps. To ensure this, professional testing of our products to the highest standards is essential. But accurate and reliable testing is also crucial in the course of developing new products.

Klaus Union has various pump test benches that enable a wide range of tests. In this way, customer orders can be tested according to individual requirements.

Test possibilities

  • 18 test stations divided into 4 test benches
  • Test with water and oil
  • Frequency converter operation
  • Test runs with low and medium voltage motors
  • Performance of string tests

Service performance

  • Testing range:
    • Q = 0,1 m³/h up to 5.000 m³/h
    • H = 2 m L.C. up to 1.000 m L.C.
    • ΔP = up to 100 bar
    • Motor power: up to 4.5 MW (2.5 MW with frequency inverter)
    • n = up to 3.600 min-1
  • Mechanical Running Test
  • NPSH-measurements
  • Axial thrust measurements
  • Vibration measurement
  • Noise measurement
  • Temperature Measurement

NDT

  • Dye Penetrant
  • Radiographic (external)
  • Ultrasonic (external)

MORE TEST POSSIBILITIES

  • PMI
  • Hydrostatic
  • Hardness
  • Balancing
  • Visual
  • Dimensional 3D
  • Painting
  • Leak: Air, Nitrogen, Helium (external)
  • Further tests possible on request


Magnet Drive

KLAUS UNION MAGNET DRIVE

Sealless Technology

If pumps are used to handle dangerous products, it is essential to avoid even the smallest leakages into the environment in order to ensure the protection of both people and the atmosphere. The ideal solution for such a case is pumps with magnet drive. The first of its kind was introduced by Klaus Union in 1955.

Technical Description
The figure shows a cross sectional view of a pump with magnet drive The drive shaft – to transfer the mechanical energy from the drive to the pump hydraulics – is not a single shaft with a mechanical seal, gland packing or mechanical seal on it. Instead, the mechanical energy transferred from the drive to the pump shaft is transferred to an outer ring (outer magnet carrier) fitted with permanent magnets. The impeller of the centrifugal pump is firmly connected via the impeller shaft to an inner ring (inner magnet carrier) also fitted with permanent magnets. Due to the rotation of the outer magnet carrier, the inner magnet carrier is rotated synchronously via magnetic forces; the mechanical drive energy is transmitted via the magnetic field.

A containment shell is installed to separate the pumped fluid from its environment. The impeller shaft is supported by fluid-lubricated slide bearings within the pump’s hydraulic system. There are no dynamic seals between the pumped fluid and the environment from which leaks can escape to the environment. Only two static seals (designed as flat seals or O-rings) are used between pump casing and casing cover and between casing cover and containment shell in the magnetically driven pump. The static seals are maintenance free and therefore the pump is hermetically sealed.

Advantages vs. Mechanically Sealed Pumps

  • Nearly maintenance free
  • Less investment costs and less maintenance costs
  • No instrumentation or special monitoring devices required in standard
  • No utilities required, such as nitrogen or cooling water
  • No leakage to the atmosphere
  • No loss of sealant liquid
  • No wear of the seals at all
  • Low mechanical loads on shaft and bearings
  • High stiffness of the pump shaft

Advantages vs. Canned Motor Pumps

  • Standard IEC and NEMA motors can be used
  • Lower investment and repair costs
  • Separate flushing of journal bearing
  • Higher efficiency
  • Use of non- metallic containment shell possible
  • No heat generation of the rotor by electric losses
  • Higher viscosities possible
  • Higher temperatures without cooling possible
  • No special monitoring devices necessary


Technical Developments

TECHNICAL DEVELOPMENTS

PULLOUT DESIGN FOR VERTICALLY SUSPENDED (SUMP) PUMPS WITH MAGNET DRIVE

Clean and safe maintenance of vertically suspended (sump) pumps with magnet drive

DOWNLOAD PRODUCT INFORMATION

TEMPERATURE MONITORING SYSTEM (TPX)

To further optimize the process reliability of Klaus Union’s magnetically coupled pumps, the TPX temperature monitoring system enables accurate and instantaneous measurement of the containment can temperature.

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HYBRID DOUBLE CONTAINMENT SHELL

To reduce the heat generated by a purely metallic, double containment shell and at the same time to improve the overall efficiency of the pump, Klaus Union has developed and patented a new hybrid double containment shell.

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Secondary mechanical seal

Secondary mechanical seal as a cost efficient additional layer of safety for magnetic coupled pumps in particularly hazardous applications.

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Non-Metallic Containment Shells

Through the use of non-metallic containment shells instead of the traditionally used metallic containment shells, Klaus Union eliminates eddy current losses and increases the efficiency of magnet drive pumps significantly.

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Dry Running Design

For the case of a flow interruption, Klaus Union has developed the RTZ Design for magnet drive centrifugal pumps.
Pumps according to this special design conveying water-like media can handle a dry run on suction side for up to 10 minutes. The increase of the containment shell surface temperature is relatively slight.

DOWNLOAD PRODUCT INFORMATION

Handling Liquids Containing Solids

Available design features for magnetically coupled centrifugal pumps to safely handle liquids containing solids.

DOWNLOAD PRODUCT INFORMATION

Greased-for-life Lubrication

Effective from August 1, 2016, Klaus Union offers greased- for-life antifriction bearings (2Z/WT: two sealing discs) for pumps with grease lubricated drive frame as a standard.
The upgrade does not incur a cost adder. It provides various benefits for customers.

DOWNLOAD PRODUCT INFORMATION

GOV/H

gov/h

Multi-stage centrifugal pump
with Mechanical Seal

Flow Rate

max. 300 m³/h

Delivery Head

max. 2.200 m L.C.

 

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. 250 PN

key facts

  • Design according to DIN EN ISO 5199
  • Modular System
  • Shaft Seal Packing; Single or Double Mechanical Seal (also available as a Cartridge Unit)
  • Heating for Casing and Casing Cover available
  • Mechanical Seal-Cover available
  • Design based on API 610 available on Request

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Impeller Arrangement in Series; Max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Shaft Sealing Space for Installation of Mechanical Seals according to DIN EN 12756 or Stuffing Box Packings
  • Heating for Casing and Casing Cover available
  • Mechanical Seal-Cover available
  • Bearing Bracket with Oil-Lubricated Anti Friction Bearings

OPERATING RANGE

 
Flow Rate Q 300 m³/h
Delivery Head H max. 2.200 m
Temperature Range t -120 °C to +350 °C
Pressure Rating p max. PN 250

Special configurations available up to PN 400. Higher outputs available.

TYPICAL APPLICATION

  • Liquid Gases
  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids

CUSTOM MATERIALS

 
Pump casing: 1.4408 or 1.0619
Impeller: 1.4408
Casing cover: 1.4571
Shaft: 1.4462
Shaft Sheath: 1.4571
Bearing lantern: 1.0619
Bearing carrier: 0.7043
Shaft seal: Acc. to product and/or customer specifications

Further materials upon request.

IDENTIFICATION CODE:

 
Bearing carrier Realization Comments
NOV Standard Oiled, with deep Groove Ball Bearing

Flow Rate

max. 540 m³/h

Delivery Head

max. 1.300 m

Temperature Range

-40 °C to + 180 °C

Pressure Rating

max. 100 PN

key facts

  • Design according to DIN EN ISO 5199
  • Modular System
  • Shaft Seal Packing; Single or Double Mechanical Seal (also available as a Cartridge Unit)
  • Heating for Casing and Casing Cover available
  • Mechanical Seal-Cover available
  • Impellers in Pairs or Back-to-Back; max. 6 Stages
  • Design based on API 610 available on Request

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Impeller Arrangement in Pairs or back-to-back
  • Max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Shaft Mounted on Roller Bearings Bilaterally Outside the Casing. Alternatively, the Shaft can be Mounted in Fluid-Packed Internal Bearings on the Suction Side
  • Shaft Sealed via a Face Seal and Gland Packing

OPERATING RANGE

 
Flow Rate Q 540 m³/h
Delivery Head H max. 1.300 m
Temperature Range t -40 °C to +180 °C
Pressure Rating p max. PN 100

Special configurations available up to PN 400. Higher outputs available.

TYPICAL APPLICATION

  • Liquid Gases
  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids

CUSTOM MATERIALS

 
Pump casing: 1.4408 or 1.0619
Impeller: 1.4408
Casing cover: 1.4571
Shaft: 1.4462
Shaft Sheath: 1.4571
Bearing lantern: 1.0619
Bearing carrier: 0.7043
Shaft seal: Acc. to product and/or customer specifications

Further materials upon request.

IDENTIFICATION CODE:

 
Bearing carrier Realization Comments
NOV Standard Oiled, with deep Groove Ball Bearing

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H1) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

Inducers are often used in cases where the installation’s NPSH values are extremely low. Inducers substantially reduce pump NPSH throughout the installation without altering pump characteristics. Inducer J can be retrofitted on existing pumps, in most cases with only a minimum amount of pump modification.

NACHSETZZEICHEN (AUSFÜHRUNGEN):

 
H1 heated pump casing
H2 jacketed bearing lantern
J inducer


SLM SV

slm sv

side channel pump with magnet drive

Flow Rate

max. 42 m³/h

Delivery Head

max. 470 m L.C.

Temperature Range

-120 °C to +250 °C

Pressure Rating

max. PN 400

KEY FACTS

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Barrel Design Version with only two static Seals
  • Impeller Arrangement in Series; max. 8 Stages
  • Self-Priming; First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Side-Channel Centrifugal Pump in Process Design
  • Self-Priming
  • Impeller Arrangement in Series; max. 8 Stages
  • Barrel Design Housing with just Two Static Seals
  • Gas Handling
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
  • Easy to Maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

FLOW RATE Q 42 m³/h
DELIVERY HEAD H max. 470 m L.C.
TEMPERATURE t -120 °C to +250 °C
PRESSURE RATING p max. PN 400

Higher flow rates upon request.

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Solvents
  • Liquid Gases
  • Refrigerants

CUSTOM MATERIALS

 
Casing elements: 315 SS
Impeller/Paddle wheels: 316 SS
Containment shell: 316 Ti/Hastelloy C4
Magnet carrier: 316 Ti
Radial journal bearings: Silicon Carbide
Intermediate lantern: Nodular Iron
Bearing carrier: Ductile Iron

Further materials upon request.

Flow Rate

max. 42 m³/h

Delivery Head

max. 470 m

Temperature Range

-120 °C to +300 °C

Pressure Rating

max. PN 400

key facts

  • No Alignment between Pump and Motor
  • No Coupling and Coupling Guard
  • No Ball Bearings
    • Pump does not require scheduled Maintenance
    • No Oil Lubrication necessary
    • Lower noise level
  • High Stiffness of the Pump Shaft because of small overhung compared to Pumps with Shaft Seals
  • Use of standard high efficient IEC and NEMA Motors contrary to canned Motors
    • Better availability with standard Motors
    • Maintenance of Motors is standardized and can be done by the customer on site
  • Base Plates for Close-Coupled Design do not need to be rigid acc. to API 685 – 7.3

DESIGN

  • Process oriented design
  • Self-priming
  • Barrel design
  • 1 - 8 stages
  • Only 2 static seals
  • Magnet drive
  • Leakproof
  • Horizontally mounted
  • Modulares Baukastensystem
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings

OPERATING RANGE

 
Flow Rate Q= 42 m³/h
Delivery Head H= max. 470 m
Temperature Range t= -120 °C bis +300 °C
Pressure Rating p= max. PN 400

Higher flow rates upon request

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Solvents
  • Liquid Gases
  • Refrigerants

CUSTOM MATERIALS

 
Gehäuseteile: 1.4408
Laufrad/Flügelräder: 1.4408
Spalttopf: 1.4571/2.4610
Magnetträger: 1.4571
Gleitlagerung: Siliciumcarbid
Zwischenlaterne: 1.0619

Further materials upon request

NACHSETZZEICHEN (AUSFÜHRUNGEN):

Z,C Spalttopf aus Zirkonoxid (Z); Spalttopf kunststoffausgekleidet CFK (C)DDoppelschaliger Spalttopf
 
H1 heated pump casing
H2 jacketed bearing lantern
S thermal barrier without secondary seal
W thermal barrier with secondary seal

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H5) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

The thermal barrier acts as a structural element between the bearing carrier (in the bearing carrier model) or drive motor (in the close coupled model), whereas the hydraulic system allows for heat transfer. This reduces ball bearing temperatures in the gearing when hot liquids are being transported. A radial shaft sealing ring can also be integrated into the thermal barrier for purposes of sealing the magnet driver. The sealing ring acts as a secondary seal that prevents the product from leaking into the environment through a leak in the isolation shell. In order for this secondary seal to be used, the magnet driver chamber must be monitored so that leaks can be detected in good time.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.


SLM AP

slm ap

single-stage centrifugal pump with magnet drive

Flow Rate

max. 3.500 m³/h

Delivery Head

max. 220 m L.C.

Temperature Range

-120 °C to +450 °C

Pressure Rating

max. PN 400

KEY FACTS

  • Design according to API 685 2nd Edition
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell

DESIGN

  • Single-Stage Centrifugal Pump in Process  Oriented Design
  • Synchronous Permanent Magnet Drive
  • Easy to Maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Bearing Bracket with Oil-Lubricated Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 3.500 m³/h
Delivery Head H max. 220 m L.C.
Temperature Range t -120 °C to +450 °C
Pressure Rating p max. PN 400

Special constructions and higher outputs are available

TYPICAL APPLICATION

  • Hydrocarbons
  • Liquid Gases
  • Aggressive, Explosive, Toxic and Malodorous Liquids
  • Valuable Liquids
  • Heat Transfer Liquids
  • Coolants
  • Acids
  • Lyes

CUSTOM MATERIALS

 
Component A-8 S-8
Pump casing 316 austenite Cast steel
Impeller 316 austenite 316 austenite
Containment shell Hastelloy C Hastelloy C
Pump shaft 316 austenite 316 austenite / C-steel
Intermediate lantern / Bearing carrier Cast steel Cast steel
Drive shaft C-steel C-steel

Further materials such as the following are available: H-2 (Hastelloy C), A-9 (Alloy-20), T-1 (Titanium), D-1 (Duplex).

Flow Rate

max. 3.500 m³/h

Delivery Head

max. 220 m

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. PN 400

key facts

  • No Alignment between Pump and Motor
  • No Coupling and Coupling Guard
  • No Ball Bearings
    • Pump does not require scheduled Maintenance
    • No Oil Lubrication necessary
    • Lower noise level
  • High Stiffness of the Pump Shaft because of small overhung compared to Pumps with Shaft Seals
  • Use of standard high efficient IEC and NEMA Motors contrary to canned Motors
    • Better availability with standard Motors
    • Maintenance of Motors is standardized and can be done by the customer on site
  • Base Plates for Close-Coupled Design do not need to be rigid acc. to API 685 – 7.3

DESIGN

  • Process oriented design
  • Magnet drive
  • Leakproof
  • Horizontally mounted
  • Modular Design
  • Center mounting bracket
  • Oiled ball bearing
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings

OPERATING RANGE

 
Flow Rate Q= 3.500 m³/h
Delivery Head H= max. 220 m
Temperature Range t= -120 °C to +350 °C
Pressure Rating p= max. PN 400

Special constructions and higher outputs are available

TYPICAL APPLICATION

  • Hydrocarbons
  • Liquid Petroleum Gases
  • Aggressive, Explosive and Toxic Liquids (LPG)
  • Heat Transfer Liquids
  • Coolants
  • Acids
  • Lyes

CUSTOM MATERIALS

 
Component A-8 S-8
Pump casing 316 austenite Cast steel
Impeller 316 austenite 316 austenite
Containment Shell Hastelloy C Hastelloy C
Pump shaft 316 austenite 316 austenite / C-steel
Bearing lantern/bearing carrier Cast steel Cast steel
Drive shaft C-steel C-steel

Further materials such as the following are available: H-2 (Hastelloy C), A-9 (alloy-20), T-1 (titanium), D-1 (duplex).

NACHSETZZEICHEN (AUSFÜHRUNGEN):

H1 beheiztes Pumpengehäuse
H2 beheizte Zwischenlaterne
F Innenfilter
E1 externe Einspeisung, interne Teilstrombohrungen verschlossen
E2 externe Spülung / Entlüftung, interne Teilstrombohrungen offen
E1F externer Teilstrom mit Hauptstromfilter nach DGRL
D Doppelschaliger Spalttopf
J Inducer

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H1) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

When solids-containing liquids are being transported, the internal filter prevents inadmissibly large particles from entering the flow channels, and from there the magnetic coupling and internal bearings.

These external connections allow for external flushing, feeding and/or venting. Connection E1 is used in situations where a continuous feed into the magnet drive is desired. Connection E2 is used suitable for short-term flushing, or for external venting of the magnetic coupling.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.

Inducers are often used in cases where the installation’s NPSH values are extremely low. Inducers substantially reduce pump NPSH throughout the installation without altering pump characteristics. Inducer J can be retrofitted on existing pumps, in most cases with only a minimum amount of pump modification.


SLM GV/HV

slm gv/hv

Multi-stage centrifugal pump with Magnet Drive

Flow Rate

max. 300 m³/h

Delivery Head

max. 2.200 m L.C.

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. PN 250

key facts

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Barrel Design Version without Variable Seal
  • Impeller Arrangement in Series; max. 15 Stages
  • First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Barrel Design Housing with just Two Baskets
  • Impeller Arrangement in Series; max. 15 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
  • Easy to Maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Centerline Support
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 300 m³/h
Delivery Head H max. 2.200 m L.C.
Temperature Range t -120 °C to +350 °C
Pressure Rating p max. PN 250

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive, Toxic an Malodorous Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 or 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Radial journal bearings: Silicon Carbide
  • Intermediate lantern: 1.0619
  • Bearing carrier: 0.7043
  • Further materials upon request.

Flow Rate

max. 360 m³/h

Delivery Head

max. 580 m

Temperature Range

-40 °C to +250 °C

Pressure Rating

max. PN 63

KEY FACTS

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Tension Rod Version with Variable Seal
  • Impeller Arrangement in Series; max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Tension Rod Design with Variable Seal
  • Impeller Arrangement in Series; max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
    • Easy to Maintain
    • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Centerline Support
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 350 m³/h
Delivery Head H max. 700 m
Temperature Range t -120 °C to +350 °C
Pressure Rating p max. PN 200

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive and Toxic Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 or 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Radial journal bearings: Silicon Carbide
  • Intermediate lantern: 1.0619
  • Bearing carrier: 0.7043
  • Further materials upon request

Flow Rate

max. 540 m³/h

Delivery Head

max. 1.300 m

Temperature Range

-40 °C to +180 °C

Pressure Rating

max. PN 100

KEY FACTS

  • Design according to DIN EN ISO 15783
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • No Dynamic Seal, Separation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Impellers in Pairs or back-to-back; max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance

DESIGN

  • Multi-Stage Centrifugal Pump in Process Design
  • Impeller Arrangement in Pairs or back-to-back
  • Max. 6 Stages
  • First Low-NPSH Stage for Improved Suction Performance
  • Synchronous Permanent Magnet Drive
    • Easy to Maintain
    • Seperation of Liquid Chamber and Atmosphere by Means of Isolation Shell
  • Centerline Support
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; Optional: Close-Coupled Design
  • Product-Lubricated Journal Bearings; Made of Silicon Carbide (SSiC); Customized Materials (e.g. Carbon, WOC etc.) on demand

OPERATING RANGE

 
Flow Rate Q 540 m³/h
Delivery Head H max. 1.300 m
Temperature Range t -40 °C to +180 °C
Pressure Rating p max. PN 100

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive and Toxic Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 or 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Radial journal bearings: Silicon Carbide
  • Intermediate lantern: 1.0619
  • Bearing carrier: 0.7043
  • Further materials upon request

Flow Rate

max. 350 m³/h

Delivery Head

max. 700 m

Temperature Range

-120 °C to +300 °C

Pressure Rating

max. PN 200

key facts

  • No Alignment between Pump and Motor
  • No Coupling and Coupling Guard
  • No Ball Bearings
    • Pump does not require scheduled Maintenance
    • No Oil Lubrication necessary
    • Lower noise level
  • High Stiffness of the Pump Shaft because of small overhung compared to Pumps with Shaft Seals
  • Use of standard high efficient IEC and NEMA Motors contrary to canned Motors
    • Better availability with standard Motors
    • Maintenance of Motors is standardized and can be done by the customer on site
  • Base Plates for Close-Coupled Design do not need to be rigid acc. to API 685 – 7.3

DESIGN

  • Process oriented design
  • Barrel design model (no variable seal)
  • only 2 static seals
  • 2-6 stages
  • Magnet drive
  • Leakproof
  • Horizontally mounted
  • Modular System
  • Jacketed bearing lantern
  • Barrel casing heated
  • Heating connection
  • Oiled ball bearing
  • Thermal barrier
  • Secondary seal

OPERATING RANGE

 
Flow Rate Q 350 m³/h
Delivery Head H max. 700 m
Temperature Range t -120 °C bis +300 °C
Pressure Rating p max. PN 200

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Hot Water
  • Heat Transfer Liquids
  • Liquid Gases
  • Aggressive, Explosive and Toxic Liquids

CUSTOM MATERIALS

  • Pump casing: 1.4408 oder 1.0619
  • Impeller: 1.4408
  • Containment shell: 1.4571/2.4610
  • Magnet carrier: 1.4571
  • Journal bearings: Siliciumcarbid
  • Intermediate lantern 1.0619
  • Bearing carrier 0.7043
  • Other materials available

NACHSETZZEICHEN (AUSFÜHRUNGEN):

 
H1 heated pump casing
H2 jacketed bearing lantern
S thermal barrier without secondary seal
W thermal barrier with secondary seal
F internal filter
E1 external feeding, internal secondary-flow boring non-enclosed
E2 external flushing and vening; internal secondary-flow non-enclosed
E1F external secondary flow with main flow filter  per DGRL
J inducer

DESIGN VARIANTS

The pumps are outfitted with a heat jacket and pump casing (H1) and/or a heat jacket in the bearing lantern (H2). Both heat jackets can be realized either separately or in conjunction with a bypass line. The heat jackets in the standard construction are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C. The heat jackets can also be used for cooling.

When solids-containing liquids are being transported, the internal filter prevents inadmissibly large particles from entering the flow channels, and from there the magnetic coupling and internal bearings.

These external connections allow for external flushing, feeding and/or venting. Connection E1 is used in situations where a continuous feed into the magnet drive is desired. Connection E2 is used suitable for short-term flushing, or for external venting of the magnetic coupling.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.

Inducers are often used in cases where the installation’s NPSH values are extremely low. Inducers substantially reduce pump NPSH throughout the installation without altering pump characteristics. Inducer J can be retrofitted on existing pumps, in most cases with only a minimum amount of pump modification.


SLM DSP-2C

slm dsp-2c

Single volute twin screw pump with magnet drive

Flow Rate

max. 1.800 m³/h

Differential Pressure

max. 40 bar

Temperature Range

-120 °C to +350 °C

Pressure Rating

max. PN 400

KEY FACTS

  • According to API 676, 3rd Edition
  • Maintenance-Free Permanent Magnet Drive
  • Modular Design
  • Cartridge Design
  • Modular Construction (Multi-Part-Casing)
  • Adaptive Feet with Centerline Mounting

DESIGN

  • Single Volute Twin Screw Pump in Process or in Tank Farm Design
  • Axial Split Modular Casing
  • Pressure Limiting Valve using Klaus Union Valve Series Internals
  • Centerline Mounting
  • Permanent Magnet Drive
  • Easy to maintain
  • Seperation of Liquid Chamber and Atmosphere by Means of Containment Shell
  • Magnet Drive acc. API 685 available
  • High Viscosity optimized design available
  • Bearing Bracket with Oil-Lubricated or Greased-for-Life Anti-Friction Bearings; optional: Close-coupled design (SLM DSP-2CB)
  • Spare parts of magnetic coupling and bearing brackets are interchangeable with centrifugal pump series

OPERATING RANGE

 
Performance Range
Flow Rate Q= max. 1.800 m³/h
Differential Pressure P= max. 40 bar
Viscosity max. 100.000 mm²/s (cSt)

Higher Flow Rates upon Request

 
Pressure Ratings
Standard Construction PN 25 at +120 °C
Temperature Range t= -120 °C to +350 °C
Pressure Rating P= max. PN 400

Higher Pressure Ratings upon Request

TYPICAL APPLICATION

  • Acids
  • Lyes
  • Hydrocarbons
  • Bitumen / Asphalt
  • Tar
  • Fuel Oils (Light and Heavy)
  • Polymers
  • Aggressive, Explosive and Toxic Liquids
  • Liquids Containing Solids
  • High-Viscosity Liquids

CUSTOM MATERIALS

 
Pump Casing Cast Carbon Steel; Cast Stainless Steel; Duplex Stainless Steel; Super Duplex Stainless Steel
Liner Cast Carbon Steel; Cast Stainless Steel; Duplex Stainless Steel; Super Duplex Stainless Steel; Wear Resistant Coating
Rotors Carbon Steel, nitrated; Martensitic Stainless Steel, nitrated; Stainless Steel, hardened; Duplex Stainless Steell, hardened; Wear Resistant Coating
Containment Shell Hastelloy C; Titanium; Alloy 718; Zirkonium Oxide

Upon Request, Klaus Union Screw Pumps, Series SLM DSP-2C, can be supplied also in Hastelloy, Inconel, other High Nickel Alloys or Titanium.

DESIGN VARIANTS

A heat jacket (H3) around the bearing lantern causes a heating of the magnet drive.

The pumps are outfitted with a foot heating (H4) and/or a heat jacket in the bearing lantern (H2). Both can be realized either separately or in conjunction with a bypass line. Both heating systems are rated for operating pressure of 16 bar at 200 °C (steam) or 6 bar at 350 °C in the standard construction. They can also be used for cooling.

The thermal barrier acts as a structural element between the bearing carrier (in the bearing carrier model) or drive motor (in the close coupled model), whereas the hydraulic system allows for heat transfer. This reduces ball bearing temperatures in the gearing when hot liquids are being transported. A radial shaft sealing ring can also be integrated into the thermal barrier for purposes of sealing the magnet driver. The sealing ring acts as a secondary seal that prevents the product from leaking into the environment through a leak in the isolation shell. In order for this secondary seal to be used, the magnet driver chamber must be monitored so that leaks can be detected in good time.

When solids-containing liquids are being transported, the internal filter prevents inadmissibly large particles from entering the flow channels, and from there the magnetic coupling and internal bearings.

This isolation shell generates no Eddy Current losses in the magnet drive. This isolation shell offers maximum pump effi ciency and is particularly benefi cial where heat input into the pumped liquid is to be avoided.

The plastic isolation shell consists of two separate components â?? a carbon fi bre reinforced outer shell, and an inner PTFE liner. The shell eliminates Eddy Current losses and is used to maximise the pumpâ??s over-all efficiency, or when a temperature rise of the internal flush flow must be avoided.

These external connections allow for external flushing, feeding and/or venting. Connection E1 is used in situations where a continuous feed into the magnet drive is desired. Connection E2 is used suitable for short-term flushing, or for external venting of the magnetic coupling.

The self-cleaning discharge fi lter is used for applications where liquids with a moderate percentage of solids are handled. The flush flow is picked up externally from the discharge filter and re-introduced into the magnet coupling. The internal flush flow ports are closed.

This construction type is used for applications where liquids with a high percentage of solids are handled. The casing cover is equipped with two external connections for feeding and draining of the isolation shell area. The specially designed journal bearings prevent any solids within the pumped liquid from entering the magnet drive.

The double isolation shell should be used in situations requiring a high level of safety. The unit consists of two interlocking isolation shells, both of which are rated for the relevant operating conditions. If one of the two units is damaged, the casing still remains leaktight. The gap between the two units can be monitored.

The secondary sealing consists of a highperformance radial shaft seal ring, which ensures that there is no immediate leakage of the liquid to the atmosphere in the drive shaft area in the event of an isolation shell failure.